horizontal milling machine parts manufacturer

Change is often difficult. We tend to get comfortable in the way we’ve always done things. Then there’s the fear of making a bad decision, which can cloud our judgment. That’s why it’s important to carefully consider the advantages and disadvantages when expanding or upgrading your cnc horizontal machining center capabilities.

If you’ve always relied on Vertical Machining Centers (VMC), it may be difficult to justify the higher purchase price of a Horizontal Machining Center (HMC) unless you know all of the facts. Of course, if you never intend to machine anything other than large, flat workpieces that require a single operation, a quality VMC may be all you need. On the other hand, if you plan to work on more complex, prismatic parts of various sizes, here are 5 reasons why an HMC is the most cost-efficient solution in the long term.

5 Reasons to Invest in a cnc horizontal machining center

• The amount of part handling associated with a VMC is significantly reduced on an HMC. For example, when machining a six-sided part on a VMC the operator typically moves the part six or more times, from fixture-to-fixture and in and out of the machine. Not only does this increase labor costs and slow production, it also increases the possibility of human error that can produce scrap and rework.

• Because HMCs require less part handling, they allow for greater spindle run time. In fact, studies show that the spindle on a VMC operates only about 25% of the time, while an HMC typically produces 85% uptime.

• Every time an operator touches a part it adds cost, thus reducing potential profitability and the ability to compete for more business. Typically, an cnc horizontal machining center machines a six-sided part with only three touches by the operator, so the cost-per-part is significantly less.

• Because of its ability to handle many kinds of parts more efficiently, HMCs can replace three or four VMCs. Not only is this a savings in initial machine cost, it also frees up valuable floor space for other uses.

• Using one cnc horizontal machining center instead of multiple VMCs means fewer fixtures, reduced setup times and greater throughput – all adding up to lower cost-per-part.

Advantages of horizontal machining center structure

Compared with vertical machining centers, horizontal machining centers are easier to remove chips during workpiece machining, and are more advantageous for complex undercuts and mold cavity machining. Due to the structural advantages of horizontal machining centers, horizontal Machining centers can process large workpieces. Simply put, workpieces that are difficult or impossible to machine in vertical machining centers can be machined in horizontal machining centers.

Disadvantages of horizontal machining center structure

The disadvantages of the cnc horizontal machining center are that it has a large area, its structure is complex, the price is more expensive than the vertical machining center, it is inconvenient when debugging the horizontal machining center, and the tool movement track is not suitable for observation during machining. The loading and unloading of the workpiece is inconvenient, and the processed workpiece is not easy to measure;

In summary, it can be seen from the advantages of the horizontal centering that the horizontal machining center is more suitable for machining the workpiece of the box type, and the peripheral surface of the box type workpiece can be processed. In the program debugging, tool path observation, workpiece loading and unloading, workpiece measurement has many inconveniences.

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