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The Advantages And Applications Of 5-Axis CNC Milling Machine

The Advantages And Applications Of 5-Axis CNC Milling Machine

2022-03-02 11:12:14

Before the emergence of 5-axis CNC milling machining, people all use the traditional 3-axis CNC machining. With the development of The Times, five axis CNC milling has gradually replaced three axis CNC milling and became the mainstream. Next, we will lead you to understand the advantages of 5-axis CNC milling machining service.

 

The traditional three-axis CNC machining equipment does not have the ability to process arbitrary complex surfaces.The processing of complex workpiece generally requires block processing, and the completion of complex workpiece and complex process of CNC processing takes a long time. Moreover, it needs cooperation for more than one set of equipment and more than one person to complete. Therefore, it has obvious disadvantages. The emergence of 5-axis CNC machining and milling technology provides a good solution for the rapid NC machining of arbitrary complex curved workpiece.

 

Five-axis CNC milling technology uses three linear motions and two rotational parallel motions to complete the CNC machining of any spatial surface. One clamping, multi - surface automatic processing, complex surface forming, close integration. It has the advantages of CAD/CAM/CAPP and is a reliable guarantee of nc machining cycle and quality.

 

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Working Principle Of 5-Axis CNC Milling

 

Five-axis CNC milling refers to a machine tool with at least five coordinate axes (three linear coordinates and two rotating coordinates). Under the control of a computer numerical control (CNC) system, they can coordinate and process simultaneously.

 

Use any 5 coordinates between X, Y, Z, A, B, and C for linear interpolation motion. Machine tools used for five-axis machining are usually called five-axis machine tools or five-axis CNC machining milling centers.

 

The Advantages Of Five Axis CNC Milling Machine

 

  • Five-axis CNC machining and milling can effectively avoid tool machining, three-axis CNC machining is difficult to use milling cutter machining complex parts;
  • NC machining of straight grain surface adopts side milling forming, which has high processing quality and efficiency.
  • Five-axis CNC machining and milling can achieve a clamping, multi-faceted, multi-process CNC machining, easy to ensure product accuracy;
  • In 5-axis CNC milling, the cutting tool has a good cutting state relative to the workpiece.
  • For the channel NC machining with limited nc machining space and composite surface transition zone machining, the tool with larger size can be selected for five-axis NC machining to avoid machining interference and have good tool stiffness.

 

Applications Of 5 Axis CNC Machining And Milling

 

Five-axis CNC machining milling center is suitable for complex, multi-process, high precision requirements. It requires a variety of types of ordinary machine tools and tools and tooling. After several clamping and adjustment, the corresponding batch of five axis CNC machining milling parts can be completed.

 

Five-axis CNC machining milling center and box parts

 

Box parts refer to parts with multiple holes and cavities. Machinery, automobile, aircraft and other industries have many parts, such as body knowledge, gasoline, automobile toy box, diesel generator, tire pump and so on.

 

Five-axis CNC machining milling center and complex surface

 

In aerospace, automobile, ship, national defense and other product fields, complex surface, such as impeller, propeller, all kinds of surface forming mold, occupies a large proportion.

 

Five-axis CNC milling machine processing special-shaped parts

 

Special-shaped parts are CNC machining parts with irregular shapes. Most parts need multi-station mixed processing of points, lines and surfaces, such as bracket, base, template and profile.

 

The rigidity of special-shaped parts is generally poor, the clamping pressure and cutting deformation are difficult to control, and the machining accuracy is difficult to guarantee. At this time, you can make full use of the machining characteristics of the five-axis CNC machining milling machining center, reasonable technological measures, a or two clamping, complete multiple processes or all CNC processing content.

 

Five Axis CNC machining milling center for milling discs, sleeves and plates

 

End and surface with keyways, radial holes or distribution holes of the disk sleeve or shaft parts, as well as a large number of holes of the plate parts, suitable for 5-axis CNC milling machine processing.

 

Vertical five-axis CNC machining milling center should be used for parts with distributed holes and curved surfaces on the end face, or horizontal machining center with radial holes can be used.

 

In Conclusion

 

The five-axis CNC machining has higher precision than the traditional three-axis CNC machining, which solves the problem that the three-axis CNC machining can not process the complex surface, time-consuming and laborious. It makes the working cycle and the quality of CNC machining parts have a reliable guarantee.

 

If you are looking for five-aixs CNC milling machine, you can find them in Dongguan Baoke Precision Machinery Co., Ltd. 

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