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Application Scope and Advantages of Five Axis Machining

Application Scope and Advantages of Five Axis Machining

2022-03-02 16:50:10

As the current five axis machining center machine tool is an advanced high-precision machine tool for machining complex curved surfaces, it is widely used in scientific research, aviation, aerospace, military, precision instruments, and high-precision medical instruments.

 

This also has a great impact on other industries. At present, the five-axis machining center system is the only means to solve the problems of impeller and ship propeller machining, heavy generator rotor, turbine rotor, and large diesel engine crankshaft machining.

 

five axis machining

 

Application scope of five-axis machining center

 

The high-precision feature of the front end of the spindle of the existing 5 axis machining center is the rotating tower with the same function. Its advantage is that the spindle processing is very flexible, and the worktable can be large-scale designed. The huge fuselages of aircraft and automobile shells can be processed in these machining centers. When machining the surface with a spherical milling cutter, when the tool centerline is perpendicular to the machining surface, the machining is superior to the five-axis machining center. The design of the rotary spindle can make the spindle rotate relative to the workpiece.

Now the five-axis machining center machine tool can easily clamp the workpiece without a special fixture, to reduce the fixture cost and improve the machining accuracy.

 

Adopting five-axis machining technology can reduce the number of fasteners used and greatly shorten the working time. In addition, the five-axis linkage machine tool also saves a large number of special tools and reduces the processing cost. The utility model can increase the effective cutting edge length, reduce the cutting force, prolong the tool life and reduce the processing cost.

 

At present, the processing speed of the five-axis machining center can improve the surface quality of parts. This structure is very popular in high-precision surface machining, and it is difficult to realize in the old machining center. To achieve high rotation accuracy, equipment manufacturers have carried out innovative designs to improve the efficiency of practical applications.

 

What are the application advantages of a five-axis machining center in machining?

 

In five-axis machining, the flat end milling cutter is used to maintain the vertical state of the complex machining surface, which can greatly reduce the machining time. Therefore, the application principle of the 5th axis machining center is also applicable to the side milling of the angular surface, which can eliminate the lines in the form of ribs caused by this kind of milling cutter, to improve the surface quality and reduce the machining quality problems of the surface.

 

The amount of manual grinding and manual labor needs to be increased. The tools used in five-axis machining are shorter, and the whole part can be processed at one time without reinstalling or using the longest tools in the same three-axis machining. Moreover, the time is shorter, and the surface quality of the parts is also very good.

 

Through the understanding of the five-axis machining technology, the problem of repositioning the workpiece at a complex angle requires multiple debugging and loading. This problem is not only shortened but also the problems are greatly reduced. The accessories required by the workpiece have been installed, which also saves a lot of costs. The machine tool also processes complex parts, such as drilling, conical machining, and cavities for complex surfaces, This cannot be achieved by traditional methods.

 

In short, in actual machining, the application program of the five-axis machining center can prevent tool interference and process complex parts that are difficult to process in ordinary three-axis coordinate machine tools. Therefore, the use of a five-axis machining center can use large tools to solve the machining problems and can improve the machining accuracy and efficiency. Therefore, the Five-axis machining center has a wide range of processing adaptability, which is worthy of wide promotion and use.

 

Searching for a five axis machining supplier, wholesaler, manufacturer from China, you can get high-quality products at a nice price.

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